China OEM High Pressure Nitrogen Ethylene Mixed Gas Composition Diaphragm Compressor Gl Series Gas Bottle Filling portable air compressor

China OEM High Pressure Nitrogen Ethylene Mixed Gas Composition Diaphragm Compressor Gl Series Gas Bottle Filling Portable Air Compressor

The China OEM High Pressure Nitrogen Ethylene Mixed Gas Composition Diaphragm Compressor GL Series Gas Bottle Filling Portable Air Compressor is a reciprocating completely oil-free diaphragm compressor that is suitable for various industrial applications. It is designed to compress gases such as ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, and more. With its advanced features and high-quality construction, this compressor offers several advantages for industrial use.

Process Principle

The diaphragm compressor completely separates the gas from the hydraulic oil system, ensuring the purity of the gas and preventing pollution. It adopts advanced manufacturing technology and accurate membrane cavity design to ensure the durability of the diaphragm. The metal diaphragm group effectively separates the process gas from the hydraulic oil and lubricating oil parts, guaranteeing gas purity.

Main Structure

The diaphragm compressor consists of a motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system, and other accessories. Its compact design and skid-mounted chassis make it convenient for transportation, installation, and management.

Advantages

1. Good Sealing Performance: The diaphragm compressor has excellent sealing performance. The gas does not require lubrication, ensuring no pollution during the compression process. It is suitable for high-purity, corrosive, toxic, inflammable, explosive, and radioactive gases. The membrane head is sealed with inlaid double O-ring, providing superior sealing efficiency.

2. Cylinder Heat Dissipation: The working cylinder of the diaphragm compressor offers good heat dissipation, enabling isothermal compression and allowing for higher compression ratios.

3. Prolonged Service Life: The diaphragm compressor is designed with an improved diaphragm cavity curve, enhancing volume efficiency and adopting a special heat treatment method for the diaphragm. This results in an extended service life of the compressor.

4. High Efficiency Cooling: The compressor utilizes a high-efficiency cooler, keeping the machine temperature low and improving overall efficiency. This helps prolong the service life of lubricating oil, O-rings, and valve springs.

5. Advanced Diaphragm Rupture Alarm: The diaphragm compressor features an advanced and reliable diaphragm rupture alarm structure. The diaphragm installation is easy and does not require specific directionality.

6. Concentrated Components: All parts and components of the compressor are concentrated on a skid-mounted chassis, ensuring easy transportation, installation, and management.

Reference Specification

Introduction

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Performance Characteristics of Ethylene Compressor

1. High Efficiency

Ethylene compressors are known for their high efficiency, ensuring optimal performance in various applications. The compressor’s design and engineering enable it to handle ethylene gas compression with maximum efficiency, resulting in improved productivity and cost-effectiveness.

2. Reliable Operation

Ethylene compressors are built to ensure reliable operation even in demanding conditions. Their robust construction, advanced control systems, and state-of-the-art technologies contribute to their ability to withstand high pressures, temperature variations, and operational challenges.

3. Enhanced Safety

Safety is a paramount consideration when it comes to ethylene compression. Ethylene compressors are designed with multiple safety features, such as pressure relief valves, temperature sensors, and advanced monitoring systems, to prevent accidents and ensure the well-being of operators and surrounding environments.

4. Versatile Applications

Ethylene compressors find wide-ranging applications in various industries. From ethylene production and polymerization processes to ethylene storage and transportation, chemical synthesis, and polyethylene production, these compressors play a crucial role in ensuring smooth operations and maintaining product quality.

Types and Characteristics of Ethylene Compressor

1. Reciprocating Compressors

Reciprocating compressors are commonly used in ethylene compression due to their ability to handle high-pressure gas. These compressors offer excellent efficiency, reliability, and control over the compression process, making them suitable for a wide range of applications.

2. Screw Compressors

Screw compressors are known for their continuous compression process, making them ideal for ethylene compression. These compressors offer high volume flow rates, low vibrations, and compact designs, making them well-suited for both industrial and commercial applications.

3. Centrifugal Compressors

Centrifugal compressors are suitable for large-scale ethylene compression, offering high flow rates and low maintenance requirements. These compressors are highly efficient and often used in industrial settings where there is a need for substantial gas compression.

Advantages of Ethylene Compressor Made of Different Materials

1. Stainless Steel Compressors

  • Excellent corrosion resistance, ensuring long-term durability.
  • High strength and reliability for demanding applications.
  • Suitable for handling high temperatures and harsh operating conditions.

2. Carbon Steel Compressors

  • Cost-effective option without compromising performance.
  • Durable and resistant to wear and tear.
  • Widely available and easy to maintain.

3. Aluminum Compressors

  • Lightweight construction for easy installation and transportation.
  • Good heat dissipation properties, preventing overheating.
  • Corrosion-resistant, suitable for certain applications.

Application of Ethylene Compressor

Ethylene compressors play a vital role in various industries:

Ethylene Production

Ethylene compressors are crucial for the production of ethylene, ensuring efficient compression during the manufacturing process. They contribute to the overall productivity and quality of the ethylene production.

Polymerization

In polymerization processes, ethylene compressors are used to compress and transport ethylene gas for the production of various polymers. The compressors ensure the required pressure and flow rates, enabling the polymerization process to occur efficiently.

Ethylene Storage and Transportation

Ethylene compressors are employed during the storage and transportation of ethylene gas. They help maintain the desired pressure levels and prevent any leakage, ensuring the safe and efficient transfer of ethylene from one location to another.

Chemical Synthesis

In chemical synthesis applications, ethylene compressors are used to compress and transport ethylene gas for various chemical reactions. They provide the necessary pressure and flow rates required for precise and controlled chemical synthesis.

Polyethylene Production

Ethylene compressors are integral to the production of polyethylene, a widely used plastic. They ensure the efficient compression and transportation of ethylene gas, contributing to the overall quality and productivity of polyethylene manufacturing.

Future Development Trends and Opportunities

The future of ethylene compressor products is promising, with several development trends and opportunities:

1. Advanced Technologies

The integration of advanced technologies, such as IoT (Internet of Things) and automation, will enhance the efficiency, control, and monitoring capabilities of ethylene compressors, leading to improved performance and reduced maintenance requirements.

2. Energy Efficiency

The development of energy-efficient ethylene compressors will be a key focus, as industries strive to reduce energy consumption and minimize their environmental impact. Innovations in compressor design and materials will contribute to achieving higher energy efficiency.

3. Enhanced Safety Features

Continued advancements in safety features will ensure the highest level of operator and environmental safety. Ethylene compressors will incorporate advanced monitoring systems, real-time data analysis, and predictive maintenance capabilities to prevent accidents and improve overall safety.

4. Industry-Specific Customization

The future will witness a growing demand for ethylene compressors tailored to specific industry requirements. Customization options, including pressure range, volume flow rates, materials, and control systems, will enable efficient and optimized ethylene compression in various sectors.

Choosing a Suitable Ethylene Compressor

When choosing an ethylene compressor, consider the following aspects:

1. Clear Requirements

Identify your specific ethylene compression requirements, including pressure range, volume flow rates, temperature range, and any industry-specific needs. This will help narrow down the options and ensure the chosen compressor meets your exact demands.

2. Material Selection

Based on the operating conditions, consider the material of the compressor that best suits your requirements. Stainless steel, carbon steel, or aluminum options may be suitable, depending on factors such as corrosion resistance, strength, and weight considerations.

3. Design Optimization

Look for compressors with optimized designs that offer high efficiency, low vibration, and noise levels. Features such as advanced cooling systems, compact designs, and ease of maintenance should also be considered to ensure long-term performance and ease of operation.

4. Suppliers and After-Sales Service

Choose reputable suppliers who provide reliable ethylene compressors and offer comprehensive after-sales service. This ensures access to technical support, spare parts, and maintenance assistance, guaranteeing the smooth operation of your ethylene compression system.

5. Cost-Effectiveness

Consider the overall cost-effectiveness of the ethylene compressor, taking into account not only the initial purchase price but also energy consumption, maintenance requirements, and long-term reliability. A balance between upfront investment and long-term operational costs should be achieved.

6. Quality Control

Ensure that the chosen ethylene compressor meets industry standards and undergoes rigorous quality control processes. Look for certifications and accreditations that reflect the manufacturer’s commitment to delivering high-quality and reliable products.

Author: Dream

Model Cooling Water Consumption (t/h) Displacement (Nm³/h) Intake Pressure (MPa) Exhaust Pressure (MPa) Dimensions L×W×H(mm) Weight (t) Motor Power (kW)
1 GL-10/160 1 10 atmo 16 2200×1200×1300 1.6 7.5
2 GL-25/15 1 25 tomo 1.5 2200×1200×1300 1.6 7.5
3 GL-20/12-160 1 20 1.2 16 2200×1200×1300 1.6 7.5