China factory Corrosion-Proof 110nm3 Ethylene Diaphragm Compressor 25bar Petrochemical Gas Booster air compressor portable

China Factory Corrosion-Proof 110nm3 Ethylene Diaphragm Compressor 25bar Petrochemical Gas Booster Air Compressor Portable

Product Description

The Completely Oil-Free Reciprocating Diaphragm Compressor is specifically designed for applications in the petrochemical industry. With its corrosion-proof construction, this compressor offers reliable and efficient performance in handling ethylene gas at high pressures.

Our company specializes in manufacturing a wide range of compressors, including diaphragm compressors, piston compressors, air compressors, nitrogen generators, oxygen generators, gas cylinders, and more. We provide customized solutions tailored to your specific parameters and requirements.

Process Principle

The diaphragm compressor is carefully selected to meet the user’s specific needs. Its metal diaphragm completely separates the gas from the hydraulic oil system, ensuring the purity of the gas without any contamination. Advanced manufacturing technology and precise membrane cavity design ensure the diaphragm’s longevity and prevent pollution. The compressor’s structure consists of a motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipelines, electric control system, and various accessories.

Advantages of Diaphragm Compressors

  • No Leakage: The compressor’s membrane head is sealed by a static “O” ring, providing a long-lasting and leak-free compression process.
  • Corrosion Resistance: The compressor’s membrane head is made of 316L stainless steel, and the diaphragm is made of 301 stainless steel, ensuring excellent corrosion resistance.
  • Reduced Maintenance Time: The “O” ring seal reduces the tightening torque of flange bolts, minimizing shutdown maintenance time.

Reference Specification

Model Cooling Water Consumption (t/h) Displacement (Nm³/h) Intake Pressure (MPa) Exhaust Pressure (MPa) Dimensions L×W×H (mm) Weight (t) Motor Power (kW)
GL-10/160 1 10 atmo 16 2200×1200×1300 1.6 7.5
GL-25/15 1 25 tomo 1.5 2200×1200×1300 1.6 7.5
GL-20/12-160 1 20 1.2 16 2200×1200×1300 1.6 7.5
GL-70/5-35 1.5 70 0.5 3.5 2000×1000×1200 1.6 15
GL-20/10-150 1.5 20 1.0 15 2200×1200×1300 1.6 15

Other Product Businesses

Ever-Power Group is a leading supplier of various industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, and more. We offer high-quality products, competitive prices, and exceptional customer service. We welcome customization requests based on your drawings and samples.

Frequently Asked Questions (FAQs)

1. What makes the diaphragm compressor oil-free?

The diaphragm of the compressor completely separates the gas from the hydraulic oil system, ensuring oil-free compression and maintaining the purity of the gas.

2. How does the corrosion-proof construction enhance the compressor’s performance?

The compressor’s membrane head and diaphragm are made of corrosion-resistant stainless steel, ensuring durability and reliability in handling corrosive gases.

3. Can the diaphragm compressor be customized according to specific requirements?

Yes, our company offers customization services to meet your specific parameters and requirements.

4. What are the advantages of using a diaphragm compressor?

The advantages include no leakage during compression, excellent corrosion resistance, and reduced maintenance time due to the “O” ring seal design.

5. Does Ever-Power Group provide products for industries other than compressors?

Yes, in addition to compressors, Ever-Power Group offers a wide range of industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys

Introduction

Disclaimer: The content of this page is sourced from the internet and is meant solely as a reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in this content. Our replacement parts are designed to be compatible with original spare parts, but if you require original spare parts, please contact the respective manufacturers for purchasing.

Performance Characteristics of Ethylene Compressor

1. High Efficiency

Ethylene compressors are known for their high efficiency, ensuring optimal performance in various applications. The compressor’s design and engineering enable it to handle ethylene gas compression with maximum efficiency, resulting in improved productivity and cost-effectiveness.

2. Reliable Operation

Ethylene compressors are built to ensure reliable operation even in demanding conditions. Their robust construction, advanced control systems, and state-of-the-art technologies contribute to their ability to withstand high pressures, temperature variations, and operational challenges.

3. Enhanced Safety

Safety is a paramount consideration when it comes to ethylene compression. Ethylene compressors are designed with multiple safety features, such as pressure relief valves, temperature sensors, and advanced monitoring systems, to prevent accidents and ensure the well-being of operators and surrounding environments.

4. Versatile Applications

Ethylene compressors find wide-ranging applications in various industries. From ethylene production and polymerization processes to ethylene storage and transportation, chemical synthesis, and polyethylene production, these compressors play a crucial role in ensuring smooth operations and maintaining product quality.

Types and Characteristics of Ethylene Compressor

1. Reciprocating Compressors

Reciprocating compressors are commonly used in ethylene compression due to their ability to handle high-pressure gas. These compressors offer excellent efficiency, reliability, and control over the compression process, making them suitable for a wide range of applications.

2. Screw Compressors

Screw compressors are known for their continuous compression process, making them ideal for ethylene compression. These compressors offer high volume flow rates, low vibrations, and compact designs, making them well-suited for both industrial and commercial applications.

3. Centrifugal Compressors

Centrifugal compressors are suitable for large-scale ethylene compression, offering high flow rates and low maintenance requirements. These compressors are highly efficient and often used in industrial settings where there is a need for substantial gas compression.

Advantages of Ethylene Compressor Made of Different Materials

1. Stainless Steel Compressors

  • Excellent corrosion resistance, ensuring long-term durability.
  • High strength and reliability for demanding applications.
  • Suitable for handling high temperatures and harsh operating conditions.

2. Carbon Steel Compressors

  • Cost-effective option without compromising performance.
  • Durable and resistant to wear and tear.
  • Widely available and easy to maintain.

3. Aluminum Compressors

  • Lightweight construction for easy installation and transportation.
  • Good heat dissipation properties, preventing overheating.
  • Corrosion-resistant, suitable for certain applications.

Application of Ethylene Compressor

Ethylene compressors play a vital role in various industries:

Ethylene Production

Ethylene compressors are crucial for the production of ethylene, ensuring efficient compression during the manufacturing process. They contribute to the overall productivity and quality of the ethylene production.

Polymerization

In polymerization processes, ethylene compressors are used to compress and transport ethylene gas for the production of various polymers. The compressors ensure the required pressure and flow rates, enabling the polymerization process to occur efficiently.

Ethylene Storage and Transportation

Ethylene compressors are employed during the storage and transportation of ethylene gas. They help maintain the desired pressure levels and prevent any leakage, ensuring the safe and efficient transfer of ethylene from one location to another.

Chemical Synthesis

In chemical synthesis applications, ethylene compressors are used to compress and transport ethylene gas for various chemical reactions. They provide the necessary pressure and flow rates required for precise and controlled chemical synthesis.

Polyethylene Production

Ethylene compressors are integral to the production of polyethylene, a widely used plastic. They ensure the efficient compression and transportation of ethylene gas, contributing to the overall quality and productivity of polyethylene manufacturing.

Future Development Trends and Opportunities

The future of ethylene compressor products is promising, with several development trends and opportunities:

1. Advanced Technologies

The integration of advanced technologies, such as IoT (Internet of Things) and automation, will enhance the efficiency, control, and monitoring capabilities of ethylene compressors, leading to improved performance and reduced maintenance requirements.

2. Energy Efficiency

The development of energy-efficient ethylene compressors will be a key focus, as industries strive to reduce energy consumption and minimize their environmental impact. Innovations in compressor design and materials will contribute to achieving higher energy efficiency.

3. Enhanced Safety Features

Continued advancements in safety features will ensure the highest level of operator and environmental safety. Ethylene compressors will incorporate advanced monitoring systems, real-time data analysis, and predictive maintenance capabilities to prevent accidents and improve overall safety.

4. Industry-Specific Customization

The future will witness a growing demand for ethylene compressors tailored to specific industry requirements. Customization options, including pressure range, volume flow rates, materials, and control systems, will enable efficient and optimized ethylene compression in various sectors.

Choosing a Suitable Ethylene Compressor

When choosing an ethylene compressor, consider the following aspects:

1. Clear Requirements

Identify your specific ethylene compression requirements, including pressure range, volume flow rates, temperature range, and any industry-specific needs. This will help narrow down the options and ensure the chosen compressor meets your exact demands.

2. Material Selection

Based on the operating conditions, consider the material of the compressor that best suits your requirements. Stainless steel, carbon steel, or aluminum options may be suitable, depending on factors such as corrosion resistance, strength, and weight considerations.

3. Design Optimization

Look for compressors with optimized designs that offer high efficiency, low vibration, and noise levels. Features such as advanced cooling systems, compact designs, and ease of maintenance should also be considered to ensure long-term performance and ease of operation.

4. Suppliers and After-Sales Service

Choose reputable suppliers who provide reliable ethylene compressors and offer comprehensive after-sales service. This ensures access to technical support, spare parts, and maintenance assistance, guaranteeing the smooth operation of your ethylene compression system.

5. Cost-Effectiveness

Consider the overall cost-effectiveness of the ethylene compressor, taking into account not only the initial purchase price but also energy consumption, maintenance requirements, and long-term reliability. A balance between upfront investment and long-term operational costs should be achieved.

6. Quality Control

Ensure that the chosen ethylene compressor meets industry standards and undergoes rigorous quality control processes. Look for certifications and accreditations that reflect the manufacturer’s commitment to delivering high-quality and reliable products.

Author: Dream